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Forged Ball Valve

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MOQ : 90 Pieces

Forged Ball Valve Specification

Channels
Two/Three Way (as per design)

Caliber
Full Bore or Reduced Bore

Connection
Screwed (NPT/BSP), Flanged (ANSI/DIN), Socket Weld (SW)

Pressure
Class 150, 300, 600 (PN16/PN40/PN60)

Material
Forged Carbon Steel (ASTM A105), Stainless Steel (ASTM A182 F304/F316), or as specified

Power
Manual, Pneumatic, or Electric Actuator Operated

Media
Water, Oil, Gas, Steam, Corrosive Fluids

Port Size
1/2 to 6 (DN15 to DN150)

Flange
ANSI 150/300/600# or DIN Standards

Application
Industrial, Petrochemical, Oil & Gas, Water Treatment, Steam

Forged Ball Valve Trade Information

Minimum Order Quantity
90 Pieces

Payment Terms
Cash in Advance (CID)

Delivery Time
Week

Sample Available
Yes

Sample Policy
Within a certain price range free samples are available

Packaging Details
Wooden Boxes.

Certifications
ISO9001:2000, API6D

About Forged Ball Valve

Based in Ahmedabad, Gujarat, we are engaged in manufacturing and supplying top quality Forged Ball Valve. This valve is specially designed to meet standards of industry. This is forged carefully to have better mechanical properties, ductility, impact and scratch body. Our product is cold forged or hot forged depending upon requirements. Our product is ideal for high pressure and temperature applications. Forged Ball Valve is generally used in several industries including oil & gas, refining and petrochemicals, marine, pulp and paper, and mining.

Features:

Large robust lockable handle
3-Piece construction
Graphite Packing

The table provides details of the materials as per the specific conditions of the service, some materials appropriate for the handling of uncommon fluids are not included, but can be supplied upon customer's request.

Carbon steel for general use.
Stainless steel for corrosive.
Alloy stell for low temp./high temp service.
Alloy 20, Hastelloy, monel for highly corrosive or abrasive application.

Engineering Data

Design	BS 5351 / 1PI 6D / ANSI B16.34
Testing	BS 6755 Part-II / API 598
Flange End	ANSI B 16.5
SW End	ANSI B 16.11
Thread End	ANSI B 1.20.1 / ANSI B 2.1
Face to Face	ANSI B 16.10 / API - 6D

Material fo Construction

Parts	Material
Parts	SS 316	SS 304	Cast Steel
Body & Side Piece	ASTM A 351 CR CF 8M	ASTM A 351 GR CF 8	ASTM A 216 GR WCB
Ball	ASTM A 351 CR CF 8M	ASTM A 351 CR CF 8M	ASTM A 351 CR CF 8M
STEM	SS 316	SS 316	SS 316
Stud. & Nuts	ASTM A 193 88m/ ASTM A 194 8M	ASTM A 193 88m/ ASTM A 194 8M	ASTM A 193 88m/ ASTM A 194 8M
Seat	PTFE / GPTFE	PTFE / GPTFE	PTFE / GPTFE
Body Gasket	PTFE / GRAFOIL	PTFE / GRAFOIL	PTFE / GRAFOIL
Gland Packing	PTFE / GRAFOIL	PTFE / GRAFOIL	PTFE / GRAFOIL
Lever	SS / CS	SS / CS	CS

Operating Torque

Size	FB	15	20	25	32	40	50	65	80	100	150	200	250	300
Size	RB	20	25	32	40	50	65	80	100	150	200	250	300
Nt. Mt.	NM	4	8	14	28	33	55	75	100	245	505	1075	1600	2230

Flow Coefficient (Cv)
Flow coefficients by defination is the volume of water in Gallon perminute what will flow through valve at pressure drop of one psi.

Size	15	20	25	32	40	50	65	80	100	150	200	250	300
FB	28	50	96	200	270	500	1100	320	2400	5500	10000	13500	18200
RB	39	26	50	95	190	270	500	1100	1300	2400	5500	10000	13500

Versatile Material Selection

Choose between robust forged carbon steel or corrosion-resistant stainless steel, ensuring optimal performance tailored to specific application needs. This adaptability extends reliability and longevity across demanding industrial environments.

Flexible Actuation Options

The forged ball valve can be operated manually or fitted with pneumatic or electric actuators as required. This flexibility permits seamless integration into automated control systems, improving process efficiency and safety.

Wide Range of Connections & Channels

Available in screwed, flanged, and socket weld connections, and designed with two or three-way channel options, these valves provide installation versatility for diverse pipeline configurations. Compliance with ANSI and DIN flange standards enhances compatibility.

FAQs of Forged Ball Valve:

Q: How is a forged ball valve installed in an industrial pipeline?

A: Forged ball valves can be installed using screwed (NPT/BSP), flanged (ANSI/DIN), or socket weld connections. The choice depends on pipeline requirements and ensures a secure and leak-free fit suited for various industrial processes.

Q: What media can be safely handled using forged ball valves?

A: These valves are compatible with water, oil, gas, steam, and corrosive fluids. The material selection, such as forged carbon steel or stainless steel, ensures safe operation and durability across a broad spectrum of industrial media.

Q: When should one opt for manual versus actuator-operated ball valves?

A: Manual operation is suitable for simple, low-frequency control, while pneumatic or electric actuators are recommended for automated, frequent, or remote operations, especially in complex industrial systems where rapid response or safety is paramount.

Q: Where are forged ball valves commonly used?

A: These valves are widely utilized in industrial segments such as petrochemical, oil & gas, water treatment plants, steam handling systems, and other high-pressure fluid control applications throughout India.

Q: What process is followed to select the correct port size and pressure class?

A: Selection is based on flow requirements, pressure conditions, and media type. Port size ranges from 1/2 to 6 inches (DN15DN150), while pressure ratings conform to Class 150, 300, or 600 (PN16/PN40/PN60), ensuring a precise fit for system specifications.

Q: How does using a full bore versus reduced bore valve benefit an application?

A: Full bore valves allow maximum flow with minimal pressure drop, ideal for applications where efficiency is critical. Reduced bore valves are used when flow control and cost considerations take precedence, balancing performance and budget.

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